Battery inspection

As the capacity and usage of Lithium-Ion batteries is increasing, consequences of failure are getting more serious. Modern day quality control standards demand for a comprehensive inspection that can be done through X-ray.

In a world relying more and more on electrical powered systems, like electrical cars, a reliable inspection becomes more important than ever before. Critical defects, like broken cables and faulty assembly, have to be detected visually through an operator or by the system through Automated Defect Recognition (ADR). Insulation layers, fuses, completeness of components, internal welds and many more things should be on the quality control checklist.

In case of high volume production, the only feasible way to deploy an in-line inspection is to use full automatic ADR systems like the XRHRobotStar. In the development phase of new products R&D labs could use the innovative VisiConsult CT solutions. Using the XRH111for example engineers can review layer by layer and do tests in a non-destructive (NDT) way to check after a certain number of charges repeatedly.

All our solutions are proven in field and are designed in a sturdy industrial design to endure the demanding conditions in real production environments. Using the digital approach will save a big amount of time compared to the old-fashioned film technology.

  • Detection of insulation layer, cables, assembly, welds, fuses etc.
  • Geometric measurement of inner structures and completeness check
  • Advanced 3D analyses with Computed Tomography (CT)
  • Highlight defects with the powerful Xplus image enhancement tools
  • Automated Defect Recognition (ADR) for high volume production


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